The removal of the existing floor continues. However, as with just about any job tackled when restoring an old bus, nothing is simple. It soon became apparent, that the steel sections fitted down the middle aisle to which each seat leg is attached were in poor condition. A decision was taken quickly to replace these critical fittings, So, off to our local steel fabrication people and 24 hours later we had the new parts.
The floor is spilt up into bay sections. Here are pictures of the first bay around the front wheel arches. The near-side (left hand) arch has been fitted, whilst the off side is still waiting to go in. In the middle of the first picture, the yellow piece of steel is one of the newly fabricated seat rails referred to above.
Once the other wheel arch and new ply floor was fitted to this area, bay two was started and the news got worse. Besides the expected seat rail issue, it was discovered that one of the 8 foot wide steel cross-members which support the body had a nasty crack; the tell-tale was that a previous owner (probably Southdown) had professionally welded in a repair patch. It's always wise to look closer if someone else has been there first! The opportunity to replace the support only presents itself when the floor is missing and so once more a phone call produced a replacement steel part. Here, (picture taken standing on the new bay 1 floor), the old section is still in place (left to right in the middle) before removal.
A close up of the patch covering the crack.
Two close-up views of the crack.
The replacement cross-member next to the old one.
Throughout 2016, one of our gang has been busy dismantling and inspecting each of the vehicle's seat frames, a seemingly never ending but vital task. To complicate matters, the seats are fitted with foot rests and these have been dealt with separately. They are seen here covered with a white(!) rubber grip, which fortunately is removable without damage and will be cleaned for later reuse.
The seat legs are an unusual curved shape. Each has been checked and where damage discovered will be repaired. The remaining have been meticulously rubbed down and primed. Another batch waits treatment here.
A similar process has taken place with the seat frames themselves, with the added complication that the curvature of each frame requires checking as some are distorted. About 30% require welding repairs and this job will be done over the coming weeks.